Mechatronics Training System

Description

General descriptions:
With 6 stations modular production system, mechatronics
training includes distributing testing,
processing, handling, assembly and storing
stations that can be operated separately or integrally.
The modular production systems allow varying simulation
of real production processes that exist in
industry field.
The system is universal, industry based, modular
and flexible for further expansion.
Students can learn the entire process of production
such as feeding, processing, etc.
Each stations simplifies the training of operation
and can be expanded sequentially step by step
through building complete automated procedure

Learning contents:
• Sensors
• Mechanical automation
• PLC program development
• Sequential control
• Installation diagnostic
• Pneumatic
• Drives
• Electronics
• Industrial safety

A. Distributing Station:
A double-acting air cylinder pushes work pieces out
individually. The cylinder is integrated into a work
piece feeding module, cylinder and gravity feed
magazine included. This feeder can carry up to six
cylindrical work pieces. With a through-beam fiber
optic sensor, it can monitor whether the work
pieces is placed in the proper position. The handling
arm module consists a rotary air cylinder and
a mechanism. It moves the work pieces to next
station. Two proximity switches detect the positions
of the rotary cylinder. Various actuators used in this
stations are industrial components.
The following modules and components are included.
Work pieces feeding module: cylindrical feeder,
infeed cylinder, work piece fixture. Handling arm
module; swivel arm, suction cup support, suction
cup, rotary cylinder
Pneumatic module: air service unit, valve unit
Controller module: MITSUBISHI PLC main unit, I/O
boards, power supply unit, control panel
Workstation module: mounting plate, steel frame

Learning contents:
• PLC programming
• Pneumatic control circuits
• PLC sequential control
• Cylinder speed adjustment and positioning

• Cylinder rotational angle adjustment
• Handling technology
• Sensor applications
• Feeding mechanism
• Industrial standard safety
Main Component:
• Structural composition: basal plate, electric control
cabinet, PLC hung box, Operation panel,
charging barrel, magnetic valves, vacuum
chuck, parallel lines groove. I/O switch over
Module, Air controller.
• Double-acting cylinder (flow control valve, magnetic
sensors)
• Work piece sensors: fiber optic sensor
• Place sensors: fiber optic sensor
• 5/2 WAY single acting solenoid valve
• Technical Parameter
Work Principle:
• The storage ware supply work piece to module
station in order, it is a whole System. The first
station is the most basic module of the whole
work process.
••
control cabinet main circuit power supply: single
phase AC220V ± 10% 50Hz
• control cabinet control loop power supply:
DC24V
• Temperature: -10  ~ 40 ; Environmental
humidity: ≤ 90% (25 )
• Dimensions (Minimum): length × width × height
= 500mm × 800mm × 1150mm
• air supply pressure: 0.5 ~ 0.6Mpa
• machine capacity: ≤ 1KVA
B. Testing Station:
The testing station detects the materials, color, air
tight and height of work pieces. All basics types of
industrial sensor like optical, inductive and capacitive
sensors are contained in the station. A slide
double-acting air cylinder raises the work piece to
the pre-set position and then a parallel
rod double-acting air cylinder moves the analogue
measuring module to measure its height.
After being measured, the incurrent work pieces
are rejected and sent to the discard chute by a
double-acting air cylinder. On the contrary, the
correct ones are transferred to the next station
by the vacuum suction cup. By this way, users
can short work pieces according to different
materials. Color, air tight and height.
The following modules and components are
included:
Air tight testing module: vacuum generator,
air tight testing cup, z-axis cylinder, R-axis cylinder
Materials sorting module: inductive, capacitive
and optical sensors.
Lifter module: lift cylinder, L-shaped work
piece fixture, push cylinder
Height testing module: linear potentiometer,
potentiometer drive cylinder
Pneumatic module: air service unit, valve unite
Controller module: MITSUBISHI PLC main
unite, A/D converter unite, 8 inputs expands
unit, I/O boards, power supply unite, control
panel
Workstation module: Mounting plate, steel
frame
Learning cntents:
• Materials sorting
• Air testing
• Height testing
• Linear potentiometer property
• A/D converter
• PLC programming
• Cylinder speed adjustment and positioning
• Cylinder rotational angle adjustment
• Sensor applications
• Pneumatic control circuits
• PLC sequential control
• Vacuum technology
• Industrial safety
Main component:
Structural composition: basal plate, electric control
cabinet, PLC hung box
C.Processing Station:
A rotary index, driven by an electric gear motor, tests
the work pieces and feeds two different processing
modules with the work pieces. One of processing
module is ?Drilling.
For safety reasons, the drilling process if operated in
a simulated way after an inductive proximity switch
detect whether the work piece is put correctly on the
rotary index table. The other processing is
?drill-hole-checking? which adopt a double-acting air
cylinder. At this station, according to the pre-se cylinder
time, the programming of two processes is executed
simultaneously.
The following module and components are included:
Index table module: rotary index table, worm and
gear
Drill and clamp module: drill spindle drive motor, drill
feed cylinder, chuck, clamp cylinder
Inspection module: drill hole checker, checker drive
cylinder
Pneumatic module: air service module, valve unit
Controller module: MITSBISHI PLC main unit, I/O
boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
• Rotary index table positioning
• DC motor driving
• Worm and gear mechanism
• PLC programming
• Drilling and clamping control
• Drill hole checking
• Cylinder speed adjustment and positioning
• Pneumatic control circuits
• PLC sequential control
• Sensor applications
• Industrial safety
Main component:
Structural composition: basal plate, electric control
cabinet, PLC hung box, Operation panel,
charging barrel, magnetic valves, vacuum chuck,
parallel lines groove. I/O switch over Module, Air
controller.
• DC Gear Motor
• Use motor Control Relay
• 90 ° detection sensor
• Capacitive sensors
• detect the arrived work piece Controlled turntable
• Technical Parameter
Work Principle: Capacitance sensor confirm the
work piece reach to turntable, then turntable rotate
90 degrees to the work piece brought to the appropriate
processing location.
• control cabinet main circuit power supply:
• single phase AC220V ± 10% 50Hz;
• control cabinet power supply control loop:
DC24V
• temperature: -10  ~ 40 ;
• Environmental humidity: ≤ 90% (25 );
• Dimensions: length × width × height (Minimum):
=500mm × 800mm × 1200mm
• Air supply pressure: 0.5 ~ 0.6Mpa
• weight: Approximately 50 Kg
• machine capacity: ≤ 1KVA
C. Handling Station:
The handling station adopts industrial handling
module. The work pieces are positioned fest by a
3-axis handling robot. The 3-axis robot consists of
one hollow-rod double-acting air cylinder, one parallel-
rod double acting air cylinder, one rotary air cylinder
and vacuum suction cup. It transfers the work
pieces to the next station.
The following modules and components are included:
3-axis robot module: Z-axis cylinder, Y-axis cylinder,
R-axis cylinder, vacuum generator, suction cup
Pneumatic module: air service unit, valve unit
Controller module: MITSBISHI PLC main unit, I/O
boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
• PLC programming
• Pneumatic control circuits
• PLC sequential control
• Sensor applications
• Robotic arm speed adjustment and position
• Rotational angle adjustment
• Industrial safety
• Vacuum technology
• Handling technology
Main component:
Structural composition: basal plate, electric control
cabinet, PLC hung box, Operation panel, charging
barrel, magnetic valves, vacuum chuck, parallel lines
groove. I/O switch over Module, Air controller.
• Lift cylinder
• 2 axis Out cylinder
• Swing cylinder
• Air finger
Main electrical components: Warning lights, Emergency
light, Button signs Φ22, Fiber optic sensor
Amplifiers minimum 6 bets. Illuminated push button
reset, two position switch knob.
Technical Parameter
Work Principle: Pneumatic finger suck the work
piece from the previous station, then transmitted to the
next (assembly station).
• control cabinet main circuit power supply: single
phase AC220V ± 10% 50Hz;
• control cabinet power supply control loop: DC24V
• temperature: -10  ~ 40 ;
• Environmental humidity: ≤ 90% (25 );
• Dimensions: length × width × height (Minimum) =
500mm × 800mm × 1140mm
• air supply pressure: 0.5 ~ 0.6Mpa
• weight: Approximately 50 Kg
• machine capacity: ≤ 1KVA.
D.Assembly Station:
The assembly station work together with the handling
station for the assembly process: the perfect work
piece, transferred from handling station, is pushed by
the first double-acting air cylinder to the right position.
The second double acting air cylinder bring the matching
parts to the correct position for pressing and then
the third one presses parts into work pieces. It is an
essential and important part of drive and control technology
for mechatronics training.
The following modules and components are
included:
Transfer module: transfer slide track push cylinder
Matching part feeding module: matching parts
feeder, feed cylinder
Press module: press bed, press drive cylinder
Pneumatic module: air service unite, valve unit
Controller module: MITSBISHI PLC main unit, I/O
boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
• PLC programming
• Pneumatic control circuits
• PLC sequential control
• Sensor applications
• Cylinder speed adjustment and positioning
• Press machine operation
• Feeding control
• Transfer control
• Industrial safety
Main component:
• Structural composition: basal plate, electric
control cabinet, PLC hung box, Operation panel,
charging barrel, magnetic valves, vacuum chuck,
parallel lines groove. I/O switch over Module, Air
controller.
• Double-acting cylinder (magnetic switch device
with location)
• 5/2 way single acting solenoid valve
• Capacitive sensor
Main electrical components: Warning lights, Emergency
light, Button signs Φ22, Fiber optic sensor
Amplifiers minimum 6 bets. Illuminated push button
reset, two position switch knob
Technical Parameter
• Work Principle: Assembly and extrusion work
piece transferred from the previous station, next
station take the work piece.
• control cabinet main circuit power supply: single
phase AC220V ± 10% 50Hz;
• control cabinet power supply control loop: DC24V
• temperature: -10  ~ 40 ;
• Environmental humidity: ≤ 90% (25 );
• Dimensions: length × width × height (Minimum) =
500mm × 800mm × 1170mm
• air supply pressure: 0.5 ~ 0.6Mpa
• weight: Approximately 50 Kg
• machine capacity: ≤ 1KVA
E.Storing Station:
This station controls the storage of the finished products
at the assembly station by 4-axis robot with
parallel gripper. The 4-axis robot controls the movement
of the positions of axis according to the different
output. And then the robot stores the finished products
based on users setting for the warehouse.
The following modules and components are
included:
4-axis robot module: X-axis drive motor, Y-axis
cylinder, Z-axis cylinder, R-axis cylinder, motor-driven
slide base and lead ? screw, parallel gripper
Storage module: 6 storage locations
Pneumatic module: air service unite, valve unit
Controller module: MITSBISHI PLC main unit, I/O
boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
• Electric drive
• PLC programming
• Lead screw driving
• Automatic storage operation
• Pneumatic control circuits
• PLC sequential control
• Sensor applications
• Robot arm speed adjustment and positioning
• Rotational angle adjustment
• Industrial safety
Main component:
Structural composition: basal plate, electric control
cabinet, PLC hung box, Operation panel, charging
barrel, magnetic valves, vacuum chuck, parallel lines
groove. I/O switch over Module, Air controller.
• DC gear motor, relay control, position proximity
sensor
• DC motor device (ball screw). Vertical movement
cylinder, dual-axis flexible-cylinder, rotary
• Cylinder, pneumatic fingers, transmission pole
control by a DC motor, this control using the relay.
Main electrical components: Warning lights, Emergency
light, Button signs Φ22, Fiber optic sensor
Amplifiers minimum 6 bets. Illuminated push button
reset, two position switch knob.
Technical Parameter
Work Principle: Put work piece stored in the corresponding
positions on the storage.
• control cabinet main circuit power supply : single
phase AC220V ± 10% 50Hz;
• control cabinet power supply control loop: DC24V
• temperature: -10  ~ 40 ;
• Environmental humidity: ≤ 90% (25 );
• Dimensions: length × width × height (Minimum) =
500mm × 800mm × 1200mm
• air supply pressure: 0.5 ~ 0.6Mpa
• weight: Approximately 50 Kg
• machine capacity: ≤ 1KVA
•
Accessories:
• 1 set of courseware
• 1 set of work piece
• (Four kind of different work pieces)
• 1 set of matching part
• 12 pieces of 25-pin data cable
• 1 set of PLC software CD
Others:
• Country Of Origin : China
• Manufacturing : Assemble in Bangladesh
• Training
• Warranty 1 year