Industrial Electrical Maintenance & Substation is designed to develop practical knowledge and hands-on skills in industrial power distribution, electrical maintenance, substation equipment, PLC, VFD, HMI, transformer systems, panel board design and industrial electrical installations. Students will learn how electrical power is distributed from the substation to industrial loads and how modern industrial control systems are designed, connected and maintained

Training Platform

  • Siemens PLC
  • Siemens HMI
  • Siemens VFD
  • LT Panel Board
  • HT Panel Board
  • Transformer Demonstration Unit
  • Industrial Switchgear
  • MCC, PCC & Distribution Panels
  • Industrial Sensors
  • Measuring Instruments
  • Electrical Protection Devices

Total Class: 24

Duration: 72 Hours

Certification: Fabotronix Academy

1st Class

Introduction to Industrial Electrical Systems

  • Industrial Electrical Distribution
  • Power Generation to Consumer
  • Industrial Power Flow
  • Electrical Safety
  • Electrical Standards
  • Maintenance Fundamentals
3 hour
2nd ClassIndustrial Switchgear & Protection Devices
  • MCB
  • MCCB
  • ACB
  • ELCB
  • RCCB
  • Isolator
  • Fuse
  • Surge Protection Device (SPD)
  • Component Identification & Practical
3 hour
3rd Class

Magnetic Contactor & Motor Control

  • Magnetic Contactor
  • Thermal Overload Relay
  • Auxiliary Contact
  • Push Button
  • Control Circuit
  • Motor Starter
  • Individual Wiring Practice
3 hour
4th ClassIndustrial Sensors
  • Inductive Sensor
  • Capacitive Sensor
  • Photoelectric Sensor
  • Proximity Sensor
  • Limit Switch
  • Temperature Sensor
  • Sensor Testing & Wiring
3 hour
5th ClassSiemens PLC Fundamentals
  • PLC Architecture
  • Digital Input & Output
  • PLC Wiring
  • Basic Ladder Logic
  • Industrial Applications
  • Practical Session
3 hour
6th Class

Human Machine Interface (HMI)

  • Introduction to HMI
  • HMI Configuration
  • PLC Communication
  • Screen Design
  • Industrial Monitoring
  • Hands-on Practice
3 hour
7th ClassVariable Frequency Drive (VFD)
  • VFD Fundamentals
  • Motor Speed Control
  • Parameter Configuration
  • Start/Stop Operation
  • Protection Functions
  • Individual Practical
3 hour

8th Class

PLC, HMI & VFD Integration

  • PLC to VFD Communication
  • PLC to HMI Communication
  • Motor Speed Control
  • Monitoring & Control
  • Industrial Automation Demonstration
  • Mini Project
3 hour
9th ClassIntroduction to Electrical Substation
  • What is a Substation?
  • Types of Substations
  • Indoor & Outdoor Substations
  • Components of a Substation
  • Power Distribution Process
  • Industrial Demonstration
3 hour
10th ClassProject 5
  • Car Paring System
3 hour
11th ClassWeb Access
  • How to write ladder diagram for Web access
  • Configure PLC for Web access
  • How to control any load using Computer or Smart phone
  • Assignment 4 solved
  • Assignment Project 6
3 hour
12th ClassProject 7
  • Industrial motor control using float switch & load cell
3 hour
13th ClassAna log program (Ladder diagram)
  • Describe Ana log I/O
  • Write program for load cell
  • Assignment 5 solved
3 hour
14th ClassPID
  • PID controller
3 hour
15th ClassProject 8
  • Control Industrial Conveyer belt
3 hour
16th ClassProject 9
  • Control industrial mixing machine
3 hour
17th ClassS7-200
  • Describe S7-200  PLC
  • Connection diagram
  • Program Upload/Download
  • Assignment Project 10
3 hour
18th ClassDelta
  • Describe Delta  PLC
  • Connection diagram
  • Program Upload/Download
  • Assignment Project 11
3 hour
19th ClassMitsubishi
  • Describe Mitsubishi PLC
  • Connection diagram
  • Program Upload/Download
  • Assignment Project 12
3 hour
20th ClassOmron
  • Describe Omron PLC
  • Connection diagram
  • Program Upload/Download
  • Assignment Project 13
3 hour
21th Class

LS

  • Describe LS PLC
  • Connection diagram
  • Program Upload/Download
  • Assignment Project 14
3 hour
22th ClassProject 15
  • Water tank level controller
3 hour
23th ClassExam
  • Final Exam
1 hour
24th ClassProject documentation & Certification Distribution
  • Detailed Project Report Submission
  • Final Project PPT
  • Feedback Submission (Written & Video)
  • Certification Distribution
2 hour