Industrial Automation Training System

Description

General descriptions:
With 6 stations modular production system,
mechatronics training includes distributing testing, processing,
handling, assembly and Storing stations that can be operated
separately or integrally The modular production systems allow
varying simulation of Real production processes that exist in
industry field. The system is universal, industry based, modular
and flexible For further expansion.
Students can learn the entire process of production such
As feeding, processing, etc.c Each stations simplifies the
training of operation and can be Expanded sequentially step
by step through building Complete automated procedure.
Learning contents:
• Sensors
• Mechanical automation
• PLC program development
• Sequential control
• Installation diagnostic
• Pneumatic
• Drives
• Electronics
• Industrial safety
A. Distributing Station:
A double-acting air cylinder pushes work pieces out Individually. The cylinder is integrated into a work piece
Feeding module, cylinder and gravity feed magazine Included.This feeder can carry up to six cylindrical work pieces.
With a through-beam fiber optic sensor, it can monitor whether the work pieces is placed in the proper
position. The handling arm module consists a rotary air cylinder and a mechanism. It moves the work pieces to
next station. Two proximity switches detect the positions of the rotary cylinder. Various actuators used in this
stations are industrial components. The following modules and components are included. Work pieces feeding module: cylindrical feeder, infeed cylinder, work piece fixture. Handling arm module; swivel arm, suction cup support, suction cup, rotary cylinder Pneumatic module: air service unit, valve unit Controller module: MITSUBISHI PLC main unit, I/O boards, power supply unit, control panel Workstation module: mounting plate, steel frame

Learning contents:
PLC programming
Pneumatic control circuits
PLC sequential control
Cylinder speed adjustment and positioning
Cylinder rotational angle adjustment
Handling technology
Sensor applications
Feeding mechanism, Industrial standard safety
Main Component:
• Structural composition: basal plate, electric control
cabinet, PLC hung box, Operation panel, charging barrel,
magnetic valves, vacuum chuck, parallel lines groove. I/O
switch over Module, Air controller.
• Double-acting cylinder (flow control valve, magnetic
sensors)
• Work piece sensors: fiber optic sensor
• Place sensors: fiber optic sensor
• 5/2 WAY single-acting solenoid valve
Technical Parameter
• Work Principle: The storage ware supply work piece to
module station in order, it is a whole System. The first
station is the most basic module of the whole work process.
• control cabinet main circuit power supply: single phase
AC220V ± 10% 50Hz
• control cabinet control loop power supply: DC24V
• Temperature: -10 ~ 40 ; Environmental humidity:
≤ 90% (25 )
• Dimensions (Minimum): length × width × height =
500mm × 800mm × 1150mm
• air supply pressure: 0.5 ~ 0.6Mpa
• machine capacity: ≤ 1KVA
B. Testing Station:
The testing station detects the materials, color, air tight
and height of work pieces. All basics types of industrial
sensor like optical, inductive and capacitive sensors are
contained in the station. A slide double-acting air cylinder
raises the work piece to the pre-set position and then a
parallel rod double-acting air cylinder moves the analogue
measuring module to measure its height. After being
measured, the incurrent work pieces are rejected and sent
to the discard chute by a double-acting air cylinder. On the
contrary, the correct ones are transferred to the next station
by the vacuum suction cup. By this way, users can short
work pieces according to different materials. Color, air
tight and height.
The following modules and components are included:
Air tight testing module: vacuum generator, air tight
testing cup, z-axis cylinder, R-axis cylinder
Materials sorting module: inductive, capacitive and
optical sensors.
Lifter module: lift cylinder, L-shaped work piece fixture,
push cylinder
Height testing module: linear potentiometer,potentiometer
Drive cylinder Pneumatic module: air service unit, valve unite
Controller module: MITSUBISHI PLC main unite, A/D
converter unite, 8 inputs expands unit, I/O boards, power
supply unite, control panel
Workstation module: Mounting plate, steel frame
Learning contents:
• Materials sorting
• Air testing
• Height testing
• Linear potentiometer property
• A/D converter
• PLC programming
• Cylinder speed adjustment and positioning
• Cylinder rotational angle adjustment
• Sensor applications
• Pneumatic control circuits
• PLC sequential control
• Vacuum technology
• Industrial safety
Main component:
• Structural composition: basal plate, electric control
cabinet, PLC hung box, Operation panel, charging barrel,
magnetic valves, vacuum chuck, parallel lines groove. I/O
switch over Module, Air controller.
• Rod less cylinder
• Work piece height detect module
• Work piece material detect
Technical Parameter
• Work Principle: Inductive sensors detect metal, using
the reflecti on principle Photoelectric sensors test the
existence of the work piece Capacitance sensor devices

detect the color and material artifacts, Then, photoelec-
tric sensor to judge three kinds of work piece height

• Control cabinet main circuit power supply: single phase
AC220V ± 10% 50Hz;
• Control cabinet power supply control loop: DC24V
• Temperature: -10 ~ 40 ;
• Environmental humidity: ≤ 90% (25 );
• Dimensions: length × width × height (Minimum):
=500mm × 800mm × 1320mm
• Air supply pressure: 0.5 ~ 0.6Mpa
• Weight: Approximately 50 Kg
• Machine capacity: ≤ 1KVA
C. Processing Station:
A rotary index, driven by an electric gear motor, tests the
work pieces and feeds two different processing modules
with the work pieces. One of processing module is
“Drilling”.
For safety reasons, the drilling process if operated in a
simulated way after an inductive proximity switch detect
whether the work piece is put correctly on the rotary
index table. The other processing is “drill-hole-checking”
which adopt a double-acting air cylinder. At this station,
according to the pre-se cylinder time, the programming
of two processes is executed simultaneously.
The following module and components are included:
Index table module: rotary index table, worm and gear
Drill and clamp module: drill spindle drive motor, drill
feed cylinder, chuck, clamp cylinder
Inspection module: drill hole checker, checker drive
cylinder Pneumatic module: air service module, valve unit
Controller module: MITSUBISHI PLC main unit, I/O
boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
• Rotary index table positioning
• DC motor driving
• Worm and gear mechanism
• PLC programming
• Drilling and clamping control
• Drill hole checking
• Cylinder speed adjustment and positioning
• Pneumatic control circuits
• PLC sequential control
• Sensor applications
• Industrial safety
Main component:
• Structural composition: basal plate, electric control
cabinet, PLC hung box, Operation panel, charging barrel,
magnetic valves, vacuum chuck, parallel lines groove. I/O
switch over Module, Air controller.
• DC Gear Motor
• Use motor Control Relay
• 90 ° detection sensor
• Capacitive sensors
• detect the arrived work piece Controlled turntable
Technical Parameter
• Work Principle: Capacitance sensor confirm the work
Piece reach to turntable, then turntable rotate 90 degrees
to the work piece brought to the appropriate processing
location.
• control cabinet main circuit power supply:
• single phase AC220V ± 10% 50Hz;
• control cabinet power supply control loop: DC24V
• temperature: -10 ~ 40 ;
• Environmental humidity: ≤ 90% (25 );
• Dimensions: length × width × height (Minimum):
=500mm × 800mm × 1200mm
• Air supply pressure: 0.5 ~ 0.6Mpa
• weight: Approximately 50 Kg
• machine capacity: ≤ 1KVA
D. Handling Station:
The handling station adopts industrial handling module.
The work pieces are positioned fest by a 3-axis handling
robot. The 3-axis robot consists of one hollow-rod
doubleacting air cylinder, one parallel-rod double acting
air cylinder, one rotary air cylinder and vacuum suction
cup. It transfers the work pieces to the next station.
The following modules and components are included:
3-axis robot module: Z-axis cylinder, Y-axis cylinder,
Raxis cylinder, vacuum generator, suction cup
Pneumatic module: air service unit, valve unit
Controller module: MITSUBISHI PLC main unit, I/O
boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
• PLC programming
• Pneumatic control circuits
• PLC sequential control
• Sensor applications
• Robotic arm speed adjustment and position
• Rotational angle adjustment
• Industrial safety
• Vacuum technology
• Handling technology
Main component:
• Structural composition: basal plate, electric control
cabinet, PLC hung box, Operation panel, charging
barrel, magnetic valves, vacuum chuck, parallel lines
groove. I/O switch over Module, Air controller.
• Lift cylinder
• 2 axis Out cylinder
• Swing cylinder
• Air finger

• Main electrical components: Warning lights, Emergen-
cy light, Button signs Φ22, Fiber optic sensor Amplifiers

minimum 6 bets. Illuminated push button reset, two
position switch knob.
Technical Parameter
• Work Principle: Pneumatic finger suck the work piece
from the previous station, then transmitted to the next
(assembly station).
• control cabinet main circuit power supply: single
phase
AC220V ± 10% 50Hz;
• control cabinet power supply control loop: DC24V
• temperature: -10 ~ 40 ;
• Environmental humidity: ≤ 90% (25 );
• Dimensions: length × width × height (Minimum) =
500mm × 800mm × 1140mm
• air supply pressure: 0.5 ~ 0.6Mpa
• weight: Approximately 50 Kg
• machine capacity: ≤ 1KVA
E. Assembly Station:
The assembly station work together with the handling
station for the assembly process: the perfect work piece,
transferred from handling station, is pushed by the first
double-acting air cylinder to the right position.
The second double acting air cylinder bring the matching
parts to the correct position for pressing and then the
third one presses parts into work pieces. It is an essential
and important part of drive and control technology for
mechatronics training.
The following modules and components are included:
Transfer module: transfer slide track push cylinder
Matching part feeding module: matching parts feeder,
feed cylinder
Press module: press bed, press drive cylinder
Pneumatic module: air service unite, valve unit
Controller module: MITSBISHI PLC main unit, I/O
boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
• PLC programming
• Pneumatic control circuits
• PLC sequential control
• Sensor applications
• Cylinder speed adjustment and positioning
• Press machine operation
• Feeding control
• Transfer control
• Industrial safety
Main component:
• Structural composition: basal plate, electric control cabinet, PLC hung box, Operation panel, charging barrel,
magnetic valves, vacuum chuck,

Parallel lines groove. I/O switch over Module, Air controller.

• Double-acting cylinder (magnetic switch device with
location)
• 5/2 way single acting solenoid valve
• Capacitive sensor
• Main electrical components: Warning lights, Emergency light, Button signs Φ22, Fiber optic sensor Amplifiers
minimum 6 bets. Illuminated push button reset, two position switch knob.
Technical Parameter
• Work Principle: Assembly and extrusion work piece transferred from the previous station, next station take the workpiece.
• control cabinet main circuit power supply: single phase AC220V ± 10% 50Hz;
• control cabinet power supply control loop: DC24V
• temperature: -10 ~ 40 ;
• Environmental humidity: ≤ 90% (25 );
• Dimensions: length × width × height (Minimum) =500mm × 800mm × 1170mm
• air supply pressure: 0.5 ~ 0.6Mpa
• weight: Approximately 50 Kg
• machine capacity: ≤ 1KVA
F. Storing Station:
This station controls the storage of the finished products
at the assembly station by 4-axis robot with parallel
gripper. The 4-axis robot controls the movement of the
positions of axis according to the different output. And
then the robot stores the finished products based on
users setting for the warehouse.
The following modules and components are included:
4-axis robot module: X-axis drive motor, Y-axis cylinder,
Z-axis cylinder, R-axis cylinder, motor-driven slide base
and lead – screw, parallel gripper
Storage module: 6 storage locations
Pneumatic module: air service unite, valve unit
Controller module: MITSBISHI PLC main unit, I/O
boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
• Electric drive
• PLC programming
• Lead screw driving
• Automatic storage operation
• Pneumatic control circuits
• PLC sequential control
• Sensor applications
• Robot arm speed adjustment and positioning
• Rotational angle adjustment
• Industrial safety
Main component:
• Structural composition: basal plate, electric control
cabinet, PLC hung box, Operation panel, charging
barrel, magnetic valves, vacuum chuck, parallel lines
groove. I/O switch over Module, Air controller.
• DC gear motor, relay control, position proximity sensor
• DC motor device (ball screw). Vertical movement
cylinder, dual-axis flexible-cylinder, rotary
Cylinder, pneumatic fingers, transmission pole control by
a DC motor, this control using the relay.
• Main electrical components: Warning lights, Emergency light, Button signs Φ22, Fiber optic sensor Amplifiers
minimum 6 bets. Illuminated push-button reset, two-position switch knob.
Technical Parameter
• Work Principle: Put work pieces stored in the corresponding positions on the storage.
• control cabinet main circuit power supply: single phase
AC220V ± 10% 50Hz;
• control cabinet power supply control loop: DC24V
• temperature: -10 ~ 40 ;
• Environmental humidity: ≤ 90% (25 );
• Dimensions: length × width × height (Minimum) =
500mm × 800mm × 1200mm
• air supply pressure: 0.5 ~ 0.6Mpa
• weight: Approximately 50 Kg
• machine capacity: ≤ 1KVA

Accessories:
1 set of compressor
1 set of work piece(Four kind of different work pieces)
1 set of PLC software CD

Others:
Country of Origin: China
Manufacturing: Assemble in Bangladesh
Training
Warranty: 1 Year