Description

Factory Automation Trainer with PLC System

Features: 

• Hands-on factory automation practices: transfer, fabrication, testing, classification, and warehousing.
• One-touch clamping device mounted on each component allowing easy assembly and disassembly practices.
• Capable of controlling the speed of conveyor.
• Relay Module and Time Counter Module.

1. Experimental Contents :

• Wiring practices on the operation panel and PLC control panel
• Understanding automation process: transfer, fabrication, testing, classification, and warehousing
• System installation practices using modules and components
• Speed control practices on the conveyor
• PLC programming practices

2. Supply Process :

• Composition: Feed cylinder, feeding tube, fiber optic sensor, proximity switch, and supply block

3. Fiber optic sensor :

• Detects the presence or absence of work pieces in the feeding tube

4. Proximity switch:

• Forward/backward detection (mounted on the cylinder)
• Work piece: Plastic and aluminum

5. Drilling Process:

• Composition: Drilling cylinder, drilling motor, and
  proximity switch

7. Proximity switches:

• Forward/backward detection (mounted on the cylinder)
• Drilling motor: DC 24V

8. Transfer Process :

• Composition: Transfer cylinder, proximity switch,
  supply block, conveyor belt, and conveyor driving motor

9. Proximity switch:

• Forward/backward detection (mounted on the cylinder)
• Conveyor driving motor: DC 24V

10. Inspection Process :

• 1. Inductive proximity sensor (18): 8mm (metallic detection)
• 2. Capacitive proximity sensor (18): 8mm (metallic & non-metallic detection)
• 3. Optical sensor (18): 100mm (color detection)
• 4. Optical sensor (18): Detectable distance: 100mm (color detection)

10. Extraction & Warehousing Process :

• 1. Composition: Extract cylinder, proximity switch, extract block, and carrying boxes (passed & failed)
• 2. Proximity switch: Forward/backward detection (mounted on the cylinder)

Technical Specification : 

• Worktable (with a control panel rack) :
• Material: Aluminum profile (150mm in width)
• Slot interval: 25mm

Dimension:

• Worktable: 610(W) x 1100(D) x 30(H) mm
• Vertical frame: 1300(W) x 1100(D) x 750(H) mm

Materials Supply Unit

• Circular magazine: 40
• Dummy work piece: 8ea
• Double acting cylinder: 16-100mm
• Reed switch: 2ea
• Optical sensor: 1ea

Fabrication Unit:

• Double acting cylinder: 16-100mm
• Double rod cylinder: Spin prevention type
• Electric drill for fabrication

Transfer & Loading Unit:

• Double acting cylinder: 16-100mm
• Conveyor system: 60(W) × 530(D) × 120(H) mm
• Gear motor: DC 24V, 1~15m/min speed
• Encoder: Pulse generation
• Material carrying box: 90(D) × 110(W) × 60(H) mm

Test & Classification Unit:

• Material detection sensors: Capacitive (standard),
• Inductive (optional), Optical (optional)
• Double acting cylinder: 16-100mm
• Material loading unit: 110(W) × 90(D) × 60(H) mm

Operation Panel:

• Status indicator LED: Sensor & Actuator
• Cylinder indicator LED: 8ea
• Motor indicator LED: 2ea
• Sensor indicator LED: 3ea
• Operational switch: 4ea (start, stop, reset, emergency)
• 25-pin PLC connector: 1ea
• Power supply terminal: + (5ea), – (5ea)
• Dimension: 295(W) x 340(D) x 100(H) mm

Motor Speed Control Unit:

• Travel speed meter: (m/min)
• Motor connector: 4mm terminal
• Encoder terminal

Counter Module:

• Setting range: 1 ~ 9999
• Preset counter
• Incremental
• Reset function: MANUAL / AUTO

PLC Control Unit:

• Programmable logic controller: GM6 (16-point input and 16-point output)
• Power supply: DC 24V 5A
• Power supply connector: + (4ea), – (4ea)
• 4mm I/O connector: 18ea
• Dimension: 295(W) x 340(D) x 100(H) mm

Accessories:

• User Manual: 1 Nos
• With Standard Accessories.
• 4mm Safety Socket

Others:

• Parts Origin: China, Taiwan or Japan
• Manufacturing: Assemble in Bangladesh
• Installation
• Training