Industrial Production Line Training System with Robotic Manipulation

Model:FT-IPT1001

Description

Specification:

Equipment Description:
The device is focus on Industry 4.0 development of vocational education, which is based on systematic job
flow system solutions, it is comprehensive application reflect of Internet + industrial robot, Sensor, PLC
control technology, smart electromechanical equipment and other technology. Therefore, it has also become World Skills mechatronics, required professional Equipment.
On automatic line always use sensor technology, electrical technology, and control technology, servo driven technology, just like human’s Sensory system, sport system, brain and nervous system. Then use this
automatic line as vector to state above key technology as following. Equipment working principle.
Work piece in stock bin supplied in sequence, once detected work piece in place, pneumatic swing cylinder
put material block into second handling station. Working process of handling station: when work piece
come from last station, actuator moves to the left slug crawling position,
vertical cylinder down, down in place, the air fingers crawl,
crawl into place- actuator moves to the right position > discharge gas release your finger > wait for the next vertical cylinder rising feed,single station comprising qualified and unqualified silo, used assorting material.
Working process of assemble station:
Tag containing billets, after detecting sensor distinguish the color and texture of the material block, waiting at the cylinder block material, color and texture through the lid
# 1 transmission belt and transmission belt sensor 2
# tell the difference, after a stretch a cylinder and a vacuum chuck mounted on the Tag into billets by belt conveyor to the storage station.
Working process of handling and stacking station:
After gob handling over, according to the different colors and materials of processed material blocks to classification storage.
Main Technology Parameter:
(1.) Cabinet main circuit power supply: single-phase AC220V
plus- minus 10%, 50Hz

(2.) Robot Model ANNO-602 Robot Equivalent to IRB120 /
3KG / 0.58
-integrated source: 10 Road; integrated gas source: 4;
-repeat positioning accuracy: 0.01mm;
-degree of protection: IP30;
-rotation axis working range + 165 degree ~ -165 degree
-maximum speed of 250 degree / s;
-2-axis arm operating range +
-110 degree ~ -110 degree maximum speed of 250 degree / s;
-3-axis arm for the range of + 70 degree ~ -90 degree
-Maximum speed of 250 degree / s ;
-axis 4 wrist operating range + 160 degree ~ -160 degree
-maximum speed of 320 degree / s;
-bending axis 5 working range of + 120 degree ~ -120 degree maximum speed of 320 degree / s;
-shaft 6 flip working range + 400 degree ~ -400 degree -maximum speed 420 degree / s;
-1 kg Picking beat :25 x 300 x 25mm,
-0.58TCP maximum speed, 6.2m / s TCP maximum acceleration of 28m / s,
-acceleration time 0-1m/ s2 0.07s Supply Voltage: 200-600V,50 /60Hz;
-Power : 0.25kW;
-robot base size : 180 x 180mm;
-height of the machine 700mm;
-robot weight: 25kg;
-outside with Device Net module
Main Composition:
(1.) Distribution Station:
Function: Supply the work piece in stock bin in sequence, work piece in place, electrical cylinder
put the waste into waste bin, put the qualified material block into punch station.

Structural composition:
Aluminum basal plate, electric control cabinet, PLC hung box, Operation panel, Pneumatic cylinder,
charging barrel, magnetic valves, Mini cylinder, vacuum chuck, parallel lines Groove, I/O switch
over Module, Air controller.
Main electrical components:
-Illuminated push button stop/start: LAY50-22D one open DC24V (or Equivalent)
-Button signs : 22 mm
-Fiber optic sensor amplifiers: 6 bets
-Fiber optic sensor Amplifiers: PNP DC24V
-The receiver transmitter (generator): PNP DC24V
-Dimension: minimum (Length x width x height)-
450mm x 790mm x 1260mm

(2.) Handling station:
Function: Qualified material block transmitted to feed opening
port,electrical robot arm, put away the transmitted work piece,
depth sensor detect it, unqualified parts be transmitted in
waste groove,qualified parts will be transmitted to next
station.
Structural composition:
Aluminum Basal plate. Electric control cabinet, PLC hung
box, Operation panel, Belt conveyor machine and install
bracket, Punching cylinder device and all the external
member, parallel lines groove and guide Rail, I/O switch over
module, Air source processor and Send receiver.

Main electrical element:
-Fiber amplifier : PNP DC24V
-Fiber cable: Electric Actuator
-Dimension : (Length x width x height) 450mm x 750mm x
1030mm
-Air source pressure : 0.4~0.6Mpa
(3).Assemble Station:
Function:
Equip with TAG material block, distinguish color and material of the material block by sensor test area, wait in barrier cylinder color and material of cover distinguished by sensor on the 1# convey belt and 2# convey belt put on mate rial block equipped with a TAG by extending cylinder and vacuum sucker.

Structural composition: Aluminum Basal plate,
Electric control cabinet, PLC hung box, Operation
panel, Electric unit install board, Vacuum generator
sucker port, Vertical cylinder bracket and barrier
block, Section for install and assemble, Air source
processor, Connect bracket between station and
station, Solenoid valve, I/O switch over module, Belt
conveyor install bracket and cover guiding arc
module,

Main electrical element:
-Inductive sensor: PNP or NPN, DC24V
-Fiber amplifier: PNP DC24V
-Signal generator: PNP DC24V
-Intermediate relay(with handle): 2 open 2 close
DC24V
-PLC controller : suitable as per station
-Switch power supply: 24V 5A
-D type plug: AC220V 10A
-Dimension: (Length x width x height)= 450mm x
750mm x1150mm
Industrial robot handling station and classified
storage:
Function:
Industrial robot according to different color and material of processed material block to classified storage.
structural composition: Aluminum Basal plate, Electric control cabinet, PLC hung box, Operation panel, parallel lines groove and guide rail, I/O switch over module, Air source processor, Slope bracket and slope slide groove, Robot controller, Robot teaching units, Robot I/O extend plate, Solenoid valve, Teach screen install plate.

Main electrical element:
-Fiber sensor: BF3RX PNP DC24V or equivalent
-Fiber cable: E32-DC200-6FD
-Signal generator: MBS5M-TDT1 PNP DC24V
-Intermediate relay (with handle): 2 open 2 close DC24V
-Gray cable groove: 3030
-Aluminum guide rail: DIN35mm
-Touch screen: MCGS 7062k
-D type plug: AC220V 10A
-Training project: Industrial robot handling station control training, classified storage station control training, Touch screen and communication control training.
Dimension: (Length*width*height)= 900mm*900mm*1110mm
Air source pressure minimum: 0.4~0.6Mpa

Accessories:
User Manual: 1 Nos
With Standard Accessories.
2/4mm Safety Socket & Connecting wire

Others:
Brand: FaboTronix
Country of Origin: China
Manufacturing: Assemble in Bangladesh
Training
Warranty 1 year

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