SMART FACTORY: Industry 4.0 Learning Solution

Description

SMART FACTORY: Industry 4.0
Learning Solution

Experiment Content :

The Automatics Smart Factory :
should allow students to get experience of a
number of processes and technologies that are
commonly used in manufacturing and mod-
ern-day Industry 4.0 principles. This should
include conveyor systems, sensing systems,
pneumatic pick and place technology, DC
motor drives, and stepper motor drives.
The factory should include a number of
colored discs made from plastic and other
materials. A conveyor belt moves these pieces
into the factory, where user programmed
sensors sort the discs into multiple rejection
bins.
Some are picked the conveyor by a suction
device and a stepper motor-controlled gantry
sorts the discs into appropriately colored
containers.
The smart factory should be completely self-
contained.
The smart factory can be used with PLC and
should also be compatible with Add-on. Robot
Arm Integration.
The Smart Factory should be compatible with
the All Code robot arm production cell. This
robot arm can be added to provide the Industry
4.0 learning solution that acts in the same way
as an industrial robot.
The robot arm production cell consists of a
rugged stepper motor controlled 3 degrees of
freedom arm bolted to a base plate and
supplied with activity mat that provides a range
of exercises to replicate an Industrial robot arm.
The free instructional guide includes worksheets
in pendant, G code, API and microcontroller
programming, sensors and actuators, kinematics and more.

Technical Specification : 

PLC with HMI Unit: 24V DC
Power Supply
Industrial PLC
10 Digital Inputs with 4mm Connectors
10 Transistor Outputs with 4mm Connectors
IEC 61131-3 Languages LD, SCL, FBD, STL
Minimum 4.3 in Color Touchscreen.
Wi-Fi Router Ethernet Connector for Programming Connect to other systems via Ethernet or Wi-Fi.
Smart Factory Add-on:
DIN
Rail Mounted System
24V DC
Power Supply
Industrial PLC
Modules can be supplied for other PLCs.
8 Digital Inputs with 4mm Connectors.
10 Transistor Outputs with 4mm Connectors
Access to screw terminals:
6 DI and 2 AI
Access to PLC Ethernet
Connector for Programming.

Compressor :
This desk mounted compressor an oil-less piston compressor, with a small electric 1/8HP motor that should be designed to operate on the Automatics platform.
It’s powerful, compact, reliable and quiet.
It include a dial showing the pressure in the output pipe (0 to 100psi), an on/off switch and air outlet switch and an air pressure adjustment knob.
The unit should be powered from 240V. Smart Software:
The Smart Factory should be controlled in one of two ways.
Either opt to control using supplied PLC with HMI Unit, supplied PLC with HMI Unit, which will be educational PLC’s and perfect for the students to understand the capabilities and possibilities of industrial smart factories.
Alternatively, add-on for the smart Factory, gives students the ability to program the system using an industrial grade PLC.
This should be provided on a DINrail bracket with adaptor modules.
Learning objectives include:
Factory control and automation systems
Software design for utomation
DC motor and stepper drives
Conveyor and gantry systems
Vacuum pick and place systems
Component sensing and sorting System
design with more than one controller.
Components included with this trainer:
Gantry system
Plunger (suction) device
Conveyor system fitted with
sensors
Sensors on Conveyor:
2 x light gates
Inductive
sensor
Capacitive sensor
Electro-pneumatic components
Sorting bins (from conveyor)
Robot arm location point
Sorting bins (from robot arm)

Items supplied with this trainer:
Smart Factory
PLC with HMI Unit
Smart Factory Add-on
Robot Arm Work cell
STEP 7 Software
Compressor
Accessories : 
Connecting Wire: 1 set.
Power Cord.
User Manual: 1 Set

Others :
Installation, Testing, and Training.
Warranty: 01(One) Year
Origin: China.
Manufacturing: Assemble in Bangladesh.